The welding machine specifically designed for architectural wire mesh, often referred to as a Wire Mesh Welding Machine or Welding Nets Machine, is a vital piece of equipment in the construction industry. Below is a detailed description of this type of welding machine:
Product Overview
A wire mesh welding machine is engineered to efficiently and precisely weld together metal wires to form various structural wire meshes. These meshes are widely used in construction for creating building meshes, football field fencing, guardrails for railways, highways, bridges, and residential areas, among others.
Key Features
1. Automated Production:
o Many models feature PLC (Programmable Logic Controller) automation, which significantly enhances production efficiency.
o Automatic feeding, welding, and unloading processes reduce manual intervention and increase output.
2. High-Precision Welding:
o The machine uses advanced welding technology to ensure precise and consistent welding seams.
o It can handle a variety of wire materials and diameters, producing strong and durable meshes.
3. Versatile Applications:
o Capable of welding different types of wire mesh, such as galvanized steel wire mesh, black steel wire mesh, and stainless steel wire mesh.
o Suitable for both small-scale and large-scale production needs.
4. User-Friendly Interface:
o The control panel is intuitive and easy to operate, even for beginners.
o Digital displays and touch screens offer precise control over welding parameters, such as current, voltage, and welding speed.
5. Safety and Reliability:
o Equipped with safety devices such as emergency stop buttons and thermal overload protection.
o Constructed from high-quality materials for long-term durability and reliability.
6. Customizable Settings:
o Users can adjust welding parameters to suit specific requirements, ensuring optimal welding results.
o Supports various welding modes, including spot welding, seam welding, and other customized welding processes.
Specification
Model | KX-2500A | KX-3000A |
Wire diameter | 2.5-6MM |
Line wire space | 50-300MM | 76.2-300MM |
Cross wire space | Min.25mm | 12.7mm |
Welding width | Max.2500mm | Max.3000mm |
Mesh length | Max.3.2m | Max.4m |
Welding electrodes | 48 pcs | 41 pcs |
Welding speed | Max 80 times/min | Max. 116 times/min |
Welding transformer | 150kva*6 pcs | 150kva*10 pcs |
Machine weight | 4T | 4.5T |
Machine size | 4.9m*3.4m*1.6m | 4.9m*3.9m*1.4m |
Operational Considerations
· Pre-Operation Preparation:
o Wear appropriate protective equipment, such as welding masks, gloves, and safety shoes.
o Ensure the power lines and grounding wires are intact before operation.
o Clear the welding area of any flammable or explosive materials.
· Parameter Adjustment:
o According to the material, thickness, and welding process requirements, adjust the welding machine's current, voltage, and welding speed parameters correctly.
· Maintenance and Servicing:
o Regularly clean the internal dust and debris of the welding machine, as well as the welding gun head.
o Conduct periodic inspections of the welding machine's functions, such as electrode wear and coolant levels, and replace or replenish them promptly.
Market Availability and Pricing
Wire mesh welding machines are available in various sizes and configurations, with prices ranging from tens of thousands to hundreds of thousands of yuan, depending on factors such as automation level, production capacity, and brand.
Conclusion
The wire mesh welding machine is an indispensable piece of equipment in the construction industry, offering automated production, high-precision welding, versatile applications, user-friendly operation, safety, and reliability. It is suitable for both small and large-scale production environments, making it a valuable addition to any construction project or metalworking business.
